Professional PCB Design Layout and Fast PCB Prototype Manufacturer

Place of Origin:
Guangdong, China (Mainland)
Brand Name:
SATECH
Model Number:
OEM
Base Material:
FR-4 CEM-1, CEM-3
Copper Thickness:
1/2OZ 1OZ 2OZ 3OZ, 1OZ, 2OZ, 3OZ,
Board Thickness:
1.6mm
Min. Hole Size:
0.25mm, 0.2mm
Min. Line Width:
3mi, 4mil
Min. Line Spacing:
0.003″
Surface Finishing:
HASL
Product name:
Professional PCB Design Layout and Fast PCB Prototype Manufacturer
Type:
Customizable
Application:
Medical, Power Supply, Smart Home Automation
Certificate:
ROSH. ISO9001. UL
Solder mask:
Green, Red, Blue, Yellow, White
Material:
FR4 CEM1 CEM3 Hight TG
Max production size:
800*600mm
SupplyAbility:
Square Meter/Square Meters per Week PCB Prototype Manufacturer
Packaging Details
Electrostatic bag for PCBA

Box Size: 32*35*40cm

Port
Shenzhen
Lead Time:
5-7 working days for PCBA samples

 

Professional PCB Design Layout and Fast PCB Prototype Manufacturer

Who We Are

Established in 2003, SATECH is a professional manufacturer of PCB & PCBA and EMS (electronics manufacturing service) with nearly 15-year experience in PCB Design & Layout, PCB Fabrication, PCB Assembly, PCBA Prototype, PCBA Test, Electronic Part Sourcing and EMS for kinds of smart electronic manufacturing. 

SMT Processing
Now we have 8 SMT Lines and 3 DIP Lines to perform turnkey SMT PCB assembly. The precision of chip replacement is up to +0.1MM, this indicates we have professional skills in producing all kinds of printed integrated circuit boards such as SO, SOP, SOJ, TSOP, TSSOP, QFP, BGA and U-BGA with surface-mount technology (SMT), thru-hole technology (THT) and merged tech components. 


DIP Processing
SATECH has three DIP processing lines, professional working platforms and carriers, this ensures an output capacity of 1 500 000pcs per day. For every process, technical and standard operating guidelines are made to follow, with strict KPI, this makes sure of 99.8% of pass for every PCBA. Lower our rejects, create more value for clients.

PCB Design & Layout

» Excellent Expertise in design tools: Allegro, Pads, and Mentor Expedition.
»High-density SMT designs (BGA, uBGA, PCI, PCI-E, CPCI…)
» Flex PCB designs of all sorts
» Complete assembly drawings
» In-Circuit Test data generation (ICT)
» Drill, panel and cutout drawings designed
» Professional fabrication documents created
» High-speed, multi-layer digital PCB designs- Bus routing, differential pairs, matched lengths; Fast PCB design in 2-3 days.
» Concentrate on the PCB design Wi-Fi Module, BLE Module, GPS Tracking application.RF Modules, Medical-Care devices, LED PCB Boards.
» We come up with the design as per customer requirement, and take care for the RAW material cost at the outset of design.
» Full control for the PCB design, from requirement, Schematic, PCB Layout, SI/PI/EMI inspection, we will locate the design issues in the inspection processing.

PCB Fabrication Center
We have produced all kinds of PCBs including FR4, FR1, CEM1, FPC, Metal Core PCB and Rogers PCB, etc. With the advantage of material and component sourcing channels, we have the ability of fast PCB sample–48 hours after order confirmation.
PCB Specifications
PCB layer 1, 2, 4 or 6, up to 18 layers
Board shape Rectangular, round, slots, cutouts, complex, irregular
Board type Rigid, flexible, rigid-flexible
Board material FR-4 glass epoxy, FR4 High Tg, RoHS compliant; Aluminum, Rogers, etc.
Board cutting Shear, V-score, tab-routed
Board thickness 0.2 ~ 4.0 mm (±10%), Flex board: 0.01 ~ 0.25″ (±10%)
Copper weight 1.0, 1.5, 2.0 Oz (tolerance ±0.25 oz)
Solder mask Double-sided green LPI, Also support red, white, yellow, blue, black
Silkscreen Double-sided or single-sided in white, yellow, black, or negative
Silkscreen min. line width 0.006″ or 0.15mm
Max board dimension 20 inch *20 inch or 500mm*500mm
Min. trace/gap 0.10mm, or 4 mils
Min. drill hole diameter 0.01”, 0.25mm, or 10 mils
Surface finish HASL, Nickle, Imm Gold, Imm Tin, Imm Silver, OSP etc.
Min.slot width 0.12”, 3.0 mm, or 120 mils
V-score depth 20-25% of board thickness
Plated through holes Yes
Design file format Gerber RS274X, 274D, Eagle and AutoCAD’s, DXF, DWG, Protel 99se
What We Are Doing
PCB Fast Delivery
Order Types/PCB Layers 1/2-layer 4-layer 6-layer Above 8-layer HDI
Normal Sample Orders 5-6 days 6-7 days 7-8 days 10-12 days 15-20 days
Fast Sample Orders 48-72 hours 5 days 6 days 6-7 days 12 days
First Batch Orders 7-9 days 10-12 days 13-15 days 16 days 20 days
PCB Assembly Center
Supported Assembly Capabilities
Different types of Assembly
°THD (Thru-Hole Device)
°SMT (Surface-Mount Technology)
°SMT & THD combined
°2-sided SMT and THD assembly
Order Volume Allowed
°1 to 5,000 boards
Parts
°Passives parts, smallest size 0201
°Fine pitch to 8 Mils
°BGA, uBGA, QFN, POP and Zero-Lead chips
°Connectors and terminals
Component Package
°Reels
°Cut tape
°Tube and tray
°Loose parts and bulk
PCB Board Measurements
°Minimum measurement: 0.2″ x 0.2″ (5mm x 5mm)
°Largest dimension: 15″ x 20″ (381mm x 508mm)
Printed circuit board shapes
°Oblong
°Round
°Slots and Cut outs
°Complicated and Uncommon
PCB board kinds
°Rigid FR-4 boards
°Rigid-Flex boards
Assy procedures
°Leaded process
°Zero-Lead (RoHS)
Design file formatting
°Gerber RS-274X, 274D, Eagle as well as AutoCAD’s DXF, DWG
°BOM (Bill of Materials) (.xls, .csv, . xlsx)
°Centroid (Pick-N-Place Or XY file)
Testing Processes
°Visual Inspection
°X-ray Inspection
°AOI (Also known as: Automated Optical Inspection)
°ICT (AKA: In-Circuit Test)
°Functional testing
Turnaround time periods
°1 To 5 days for only printed circuit board assy
°10 To16 days for full Turnkey Circuit Card Assy 
Turnkey PCB Board Assembly Solutions
•Rapid Turnaround      •Prototype/Production Support      •Blank Boards»Components» Assembly      •Rapid On-line Quote
PCBA Testing
We equipped a team of 3 skilled technical engineers who have many years of experience in the field to put our strict testing flows and standards into practice. In the whole testing flow, by AOI, flying test and testing jig test we first test the flows of circuit board production including through-hole status, short circuit and appearance, etc. For some complicated craft flows e.g. in high precision or blind via boards, even only wafer analysis can discover testing problems. 

Our PCBA test is a complete system which includes FCT, ICT, AOI and so on, so that we make sure each product out of our factory are consistent with the designed parameters and specifications. Before the PCB assembly, we always need to communicate with customers for the confirmation of a test plan. Usually our testing team will help our customers copy if they are pleased to hand over IC program, and then make FCT by testing jig which is usually customized according to PCB functions. (For full idea about FCT, ICT and AOI, you may know about them by Google.) 

Order Type Testing Type
PCB samples Flying test and E-test
PCB batch orders Test complete production line by Testing jig and E-test
PCBA samples E-test, FCT or other test method provided by customers
PCBA batch orders Testing jig or testing program made for a whole production line, or other method from customers. 

Component Sourcing Center

•Global IC Sourcing   •Strong & Stable Component Supply Channels   •Fast Component Purchasing   •Scientific Inventory Management System

Why Choose Us

QUICK RESPONSE & DELIVERY   

CHEAPER WHILE GOOD QUALITY  

SMALL QUANTITY RUNS  

CERTIFIED MANUFACTURING CAPACITY   

GLOBAL IC & COMPONENT SOURCING    

ONE-STOP PCB & PCBA SERVICE

 

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