Professional PCB Design Layout and Fast PCB Prototype Manufacturer
Who We Are
Established in 2003, SATECH is a professional manufacturer of PCB & PCBA and EMS (electronics manufacturing service) with nearly 15-year experience in PCB Design & Layout, PCB Fabrication, PCB Assembly, PCBA Prototype, PCBA Test, Electronic Part Sourcing and EMS for kinds of smart electronic manufacturing.
Now we have 8 SMT Lines and 3 DIP Lines to perform turnkey SMT PCB assembly. The precision of chip replacement is up to +0.1MM, this indicates we have professional skills in producing all kinds of printed integrated circuit boards such as SO, SOP, SOJ, TSOP, TSSOP, QFP, BGA and U-BGA with surface-mount technology (SMT), thru-hole technology (THT) and merged tech components.
SATECH has three DIP processing lines, professional working platforms and carriers, this ensures an output capacity of 1 500 000pcs per day. For every process, technical and standard operating guidelines are made to follow, with strict KPI, this makes sure of 99.8% of pass for every PCBA. Lower our rejects, create more value for clients.
PCB Design & Layout
» Excellent Expertise in design tools: Allegro, Pads, and Mentor Expedition.
»High-density SMT designs (BGA, uBGA, PCI, PCI-E, CPCI…)
» Flex PCB designs of all sorts
» Complete assembly drawings
» In-Circuit Test data generation (ICT)
» Drill, panel and cutout drawings designed
» Professional fabrication documents created
» High-speed, multi-layer digital PCB designs- Bus routing, differential pairs, matched lengths; Fast PCB design in 2-3 days.
» Concentrate on the PCB design Wi-Fi Module, BLE Module, GPS Tracking application.RF Modules, Medical-Care devices, LED PCB Boards.
» We come up with the design as per customer requirement, and take care for the RAW material cost at the outset of design.
» Full control for the PCB design, from requirement, Schematic, PCB Layout, SI/PI/EMI inspection, we will locate the design issues in the inspection processing.
PCB Fabrication Center
We have produced all kinds of PCBs including FR4, FR1, CEM1, FPC, Metal Core PCB and Rogers PCB, etc. With the advantage of material and component sourcing channels, we have the ability of fast PCB sample–48 hours after order confirmation.
||1, 2, 4 or 6, up to 18 layers
||Rectangular, round, slots, cutouts, complex, irregular
||Rigid, flexible, rigid-flexible
||FR-4 glass epoxy, FR4 High Tg, RoHS compliant; Aluminum, Rogers, etc.
||Shear, V-score, tab-routed
||0.2 ~ 4.0 mm (±10%), Flex board: 0.01 ~ 0.25″ (±10%)
||1.0, 1.5, 2.0 Oz (tolerance ±0.25 oz)
||Double-sided green LPI, Also support red, white, yellow, blue, black
||Double-sided or single-sided in white, yellow, black, or negative
|Silkscreen min. line width
||0.006″ or 0.15mm
|Max board dimension
||20 inch *20 inch or 500mm*500mm
||0.10mm, or 4 mils
|Min. drill hole diameter
||0.01”, 0.25mm, or 10 mils
||HASL, Nickle, Imm Gold, Imm Tin, Imm Silver, OSP etc.
||0.12”, 3.0 mm, or 120 mils
||20-25% of board thickness
|Plated through holes
|Design file format
||Gerber RS274X, 274D, Eagle and AutoCAD’s, DXF, DWG, Protel 99se
What We Are Doing
PCB Fast Delivery
|Order Types/PCB Layers
|Normal Sample Orders
|Fast Sample Orders
|First Batch Orders
PCB Assembly Center
Supported Assembly Capabilities
Different types of Assembly
°THD (Thru-Hole Device)
°SMT (Surface-Mount Technology)
°SMT & THD combined
°2-sided SMT and THD assembly
Order Volume Allowed
°1 to 5,000 boards
°Passives parts, smallest size 0201
°Fine pitch to 8 Mils
°BGA, uBGA, QFN, POP and Zero-Lead chips
°Connectors and terminals
°Tube and tray
°Loose parts and bulk
PCB Board Measurements
°Minimum measurement: 0.2″ x 0.2″ (5mm x 5mm)
°Largest dimension: 15″ x 20″ (381mm x 508mm)
Printed circuit board shapes
°Slots and Cut outs
°Complicated and Uncommon
PCB board kinds
°Rigid FR-4 boards
Design file formatting
°Gerber RS-274X, 274D, Eagle as well as AutoCAD’s DXF, DWG
°BOM (Bill of Materials) (.xls, .csv, . xlsx)
°Centroid (Pick-N-Place Or XY file)
°AOI (Also known as: Automated Optical Inspection)
°ICT (AKA: In-Circuit Test)
Turnaround time periods
°1 To 5 days for only printed circuit board assy
°10 To16 days for full Turnkey Circuit Card Assy
Turnkey PCB Board Assembly Solutions
•Rapid Turnaround •Prototype/Production Support •Blank Boards»Components» Assembly •Rapid On-line Quote
We equipped a team of 3 skilled technical engineers who have many years of experience in the field to put our strict testing flows and standards into practice. In the whole testing flow, by AOI, flying test and testing jig test we first test the flows of circuit board production including through-hole status, short circuit and appearance, etc. For some complicated craft flows e.g. in high precision or blind via boards, even only wafer analysis can discover testing problems.
Our PCBA test is a complete system which includes FCT, ICT, AOI and so on, so that we make sure each product out of our factory are consistent with the designed parameters and specifications. Before the PCB assembly, we always need to communicate with customers for the confirmation of a test plan. Usually our testing team will help our customers copy if they are pleased to hand over IC program, and then make FCT by testing jig which is usually customized according to PCB functions. (For full idea about FCT, ICT and AOI, you may know about them by Google.)
||Flying test and E-test
|PCB batch orders
||Test complete production line by Testing jig and E-test
||E-test, FCT or other test method provided by customers
|PCBA batch orders
||Testing jig or testing program made for a whole production line, or other method from customers.
Component Sourcing Center
•Global IC Sourcing •Strong & Stable Component Supply Channels •Fast Component Purchasing •Scientific Inventory Management System
Why Choose Us
•QUICK RESPONSE & DELIVERY
•CHEAPER WHILE GOOD QUALITY
•SMALL QUANTITY RUNS
•CERTIFIED MANUFACTURING CAPACITY
•GLOBAL IC & COMPONENT SOURCING
•ONE-STOP PCB & PCBA SERVICE