Rigid-flex PCB Board Design Solves Wearable Medical Gadget Difficulties
The vast majority of electronic circuit boards at this present time are merely rigid plates for connecting circuitry. But, that is changing fast; the interest in flex PCB boards (or flexible circuits) is promptly increasing in large part thanks to the flourishing wearable device industry. Probably the largest segment of that market is the healthcare industry in which wearable devices will be employed to get all varieties of biological records for examination and research, and also individual health use. Undoubtedly wearables are available to keep tabs on heartbeat, blood pressure levels, glucose, ECG, muscle movement, and even more.
The wearable devices present a lot of challenges for PC board designers that rigid boards do not. The following are some of such problems and what designers can perform to ease them.
3 Dimensional Design
While every PCB board is certainly three-dimensional, flex circuits allow the entire assy to be bent and folded to conform to the package that the product occupies. The flex circuitry is folded so the rigid electronic circuit boards fit into the item package, occupying space.
There are lots more to the design, therefore, the further challenges, than just connecting the rigid boards. Bends should be exactly designed so boards line up where they’re intended to mount, while not placing force on the connection points. Up until recently, engineers actually used “paper doll” models to imitate the circuit board assembly. Right away, design tools are obtainable that offer 3D modelling of the rigid-flex assembly, helping more rapidly design and significantly greater precision.
Little Products and Squeezed Circuits
Obviously, wearable products have to be tiny and unobtrusive. In the past, a healthcare “wearable” like a Holter pulse rate monitor integrated a reasonably large exterior device with a neck strap or perhaps belt mount. The new wearables are tiny and install straight to the patient with no or very few external cables. They gather a variety of data and are able to even process a handful of analyses.
An subtle device attaching straight to the sufferer demands flex circuitry and extremely compressed layouts. Additionally, the board shapes are often round or even more unconventional shapes, requiring brilliant placement and routing. For such tiny and dense boards, a PC board tool that’s improved for rigid-flex designs can make addressing strange shapes less difficult.
Stackup Design is very important
The stackup – the map of the electronic circuit board layers – is critical when working with rigid-flex techniques. If at all possible, your PCB design software has the capability to design your stackup including both the rigid and flexible parts of the assembly. As mentioned earlier, the layout of the bending area needs to be designed to prevent the pressures on the traces and pads.
One of the largest difficulties with rigid-flex designs is qualifying several manufacturers. After the design is fully gone, every aspect of the design must be communicated to the board fabricator so that it will be properly manufactured. Yet, the best practice is to pick one or more makers at the start of the design and work together with them to make certain your design suits their manufacturing requirements as the design goes forward. Working together with manufacturers is made easier by using standards. In such a case, IPC-2223 is the vehicle for getting in touch with your fabricators.
After the design is done, the data package must be assembled to hand-off to be manufactured. Though Gerber continues to be utilized for standard PCBs in a few companies, on the subject of the difficulties of rigid-flex, it is highly recommended by both PCB software tool vendors along with manufacturers that a more intelligent data exchange format be employed. The 2 most sought-after intelligent formats are ODG++ (version 7 or higner) and also IPC-2581, as both versions clearly indicate layer requirements.
2016’s Electronic Circuit Board Firms Listing in China
Leadsintec Co.,Ltd is an electronic manufacturing service (EMS) company positioned in Shenzhen since the year 2004. Being an ISO 9001 authorized electronics contract manufacturer, we offer a variety of circuit board, component procurement, electronic circuit board assembly, box-build, testing services.
Because of the past 11+ years rich experience of production, Leadsintec has gotten a solid name in China and offshore. Our products are mainly utilized for the Electronics , Industrial, Automation, Auto, Agriculture, Defense, Aerospace, Medical as well as Home security industries.
Our aim is to serve small , mid-sized consumers in cutting down their investment by supplying overall services, high-mixed, small and medium volume services. With our experienced system administrators, process professionals, production employees and sourcing experts, we are able to fully understand and surpass the needs you have.
Leadsintec’s manufacturing facilities include neat workshops and leading-edge high-speed SMT lines. Our chip placement precision can easily hit +0.1MM on integrated circuit parts. It means we’re able to take care of virtually all types of integrated circuits, such as SO, SOP, SOJ, TSOP, TSSOP, QFP, BGA as well as U-BGA. Aside from that, we can support 0201 chip placement, through-hole component insertion and final item fabrication, test and packaging.
In line with their official web site http://www.abp.net.cn/about-us
ABP Electronics Limited was established in the year 2004, we specialize in 5 To 200 sets quick-turn circuit board & PCBA fabricating.
We have our own PCB manufacturing facility and SMT line, well-equipped with a variety of inspection equipment. In the meantime, ABP hires seasoned, expert R & D team; youthful and passionate sales service team; competent sourcing team and dedicated assembly test team. All these confirm our good quality and delivery period.
Our services comprise of circuit board design and layout, 2 to 20 layers circuit board fabricating, components procurement, SMT assy. We’re proficient at rapid quotation, manufacturing and delivery, particularly for prototypes and small-volume orders. Our key products cover industrial control, motor vehicle, home security, telecommunication, medical-related and new energy. ABP dedicated to make available one-stop electronics manufacturing services ranging from PCB board manufacturing to circuit board assemblage for international customers.
JY Electronic Technology Co., Ltd.
Based on the info on http://www.jycircuitboard.com/company/company-profile-1.html
JY Group does include JY Electronic and BLD Electronic, concentrate on the circuit board manufacture and printed circuit board assemblage production , design of electronic products and also mold shell . PCB manufacture and PCB assembly , both PWB prototyping as well as massive production are made welcome , circuit card boards to a max of 24 layers . All the circuit board assemblage equipments are made by Panasonic , we’re in a position to cope with PCB fabrication and PCBA purchases against customer’s requirements. 100% E-test and functional testing for printed circuit board and PCBA before they’re delivered to our clients. We have attained the different management qualifications for example , UL , ISO , TS16949 , OHSAS and so forth .. Products and MOLD SHELL DESIGN according to the needs you have, we provide you with custom-made products and the mold shell design and parts purchase service . we will buy the excellent quality materials on the market. Superior quality, quick deliveries are our promise. Caused by years of knowledge in this specific field, we have business cooperation with some fortune 500 companies for example , BMW, GREE, NIDEC, SUMITOMO and many more. We do hope to have opportunity to give you a hand soon enough. For more details go to our online site : www.jycircuitboard.com
PCBWING Technology Co., Ltd (predominantly for prototype)
Based on https://www.pcbwing.com/Aboutus.php
PCBWING Technology Co., Ltd is one of the China’s top rated unit offering PCB board services, which is a collaboration of 3 of the top 10 circuit card manufacturers in China. Our pros are quick-turn-time, low quantity orders.
We are an innovative electronics contract manufacturer located in Peking, China. We are already dedicated to electronic circuit board prototype over the last 12 years. We have served well-known firms or institutions worldwide, like Microsoft, HP, Toshiba, Jet Propulsion Laboratory of China, Altium, University of Cambridge, University of Wisconsin, Stanford University, Harvard University, Beijing University, Siemens and China Mobile. We have economical pricing, well-trained experts and good quality fabricating expertise. We recommended visitors to communicate with us and consider us as a solid provider for PCB fabricating services.
High-quality. Affordable pricing. On-time shipping and delivery.
PCBWING Technology Co., Ltd will be your recommendable manufacturer for PCB prototype service.
Contact with PCBWING
Sales Office Contact:
Help and support Contact:
Promoting and advertising Contact:
Room520A , Heqiao Plaza B Tower No.8 Guanghua Road
Chaoyang District , Beijing
China Postcode 100026
In accordance with : http://www.china-pcbassembly.com/factory-view-n100-1.html
Turk-key Printed Circuit Board assemblage service provider
(Backing up white label Printed Circuit Board )
STG is a top rated specialized PCB and PCBA producer in China, which supplies OEM/ODM service for world-wide shoppers . With years of expertise, STG is not merely a manufacturer, but in addition a experienced designer for creative concepts, new innovations according to clients. Our product selection covers many various fields, just like consumer electronics, telecoms, industrial items , automobile assemblies, medical equipment and many more.
Our significant services contain electronics and metal casing mfg, for instance , printed circuit boards Electronic Circuit Board Fab, component procurement, Circuit Board assembly, plastic/metal house build, die-casting as well as tailor-made Mfg. With experienced employees at STG well trained, their performance will be awesome.
PCB Design Consultants are offered to assist you extend your assets and even boost your Printed circuit board prototyping routine.
Just simply present some basic design details, and then let us provide you with a quote for the work. Allow us to do the board layout, and we shall furthermore place your board order in your case. You got it, you mail us the schematic, board outline, & BOM (with component datasheets), we can give you the done design file and take care of empty boards. The boards have the origin design file, so you and your employees can certainly take hold of from where we left off, make any important changes, and re-order, as required.
Our PCB Layout Services Contain:
Providing practical experience for the physical layout of your finished schematic design. Working from a CAD software design file, or simply a netlist are highly preferred.
Conducting the physical layout of your design in cost free, fully-functional PCB design tool.
During manufacture, you can add any extra services (electrical test, assembly, etc.).
Presenting to you the design file and also your finished Printed circuit boards.
Please Note: This service Is Unable To Come with creating schematics for your design or revealing elements for your List of materials. The schematic design and components specs portions of the design process trust an in-depth knowledge of the design demands for the Printed circuit board prototype project.
Bare minimum desired is a schematic design or a netlist file:
Schematic design file must be in one of the next formats:
Netlist file (In Protel or Tango format)
The schematic should also be whole, and proved by the consumer, ahead of PCB design begin the process.
In case you present us with a netlist, the schematic and the netlist must agree.
List Of Materials
We call for that you identify each individual part for your design. We don’t be aware of your specifications and application parameters as well as you do.
Exact footprint info for each part is likewise demanded. Quite a few elements come in a selection of foot prints. A whole datasheet for each individual element is the most efficient means to supply this demand.
If you happen to present us with a netlist, the schematic and the netlist are needed to be in agreement .
It is easy to make the board outline with PCB123, and share it with us immediately(Well-advised).
You can easily provide IDF file from Mechanical CAD softwaresoftware; we’re able to move that data files to PCB123. (Remember that: Some CAD software IDF files are probably not capable of being brought in)
Prototype circuit board Assembly
We have distinct understanding of giving prototype board assemblage with surface-mount (SMT), thru-hole (THT) and blended tech elements.
Fast-turn and economical Prototype Assemblage Services
Our Prototype circuit card Assembly is a specialized service that enables us to take on challenging designs, ready them for assy, and test them without your being required to stress about circuit board assy quality. The prototype PWB assembly portion of our production line features a special layout design which makes it possible for the adjustable application of both computerized and manual parts-loading stations. Our staff is certified and knowledgeable in running fine-pitch parts and also BGAs for high density FR-4 PWBs. Our group are ideal for manufacturing prototype circuit card assy volumes of 1-25 PC boards.
Turnkey board assembly is our prime capability, even at the prototype level. We’ve engaged veteran technical engineers and made effective principles for every phase of the Printed circuit board production process so our buyers can easily take advantage of our circuit card prototyping, parts finding and circuit card assemblage services. Similarly, we offer a fractional Turnkey service which gives us the ability to put together element kits according to the customer’s specification.
Our printed circuit board assemblage service consists of the purchase of components. This allows you to give full attention to what you do best: layout design. We have a devoted sourcing crew who works with different companies and distributors to order components depending on consumer needs, and finishes these acquiring actions in a most efficient way. We have innovative procedures for best choice of packaging (cut tape, tube, bulk, and the like.) to bring down the sum total. In addition, we are competent at cross-referencing components and searching for hard-to-find and obsolete parts. Customers can be rest assured that when we replace parts they are high-quality because we only use the component quantities and makers per the BOM. We won’t change your initial layout design. Part substitutions manifest only with your authorization.
The last turn-key cost comprises of assy labor expenses, bare PCB rates, and materials cost. On our site, it is easy to attain an rapid web-based quote for prototype PC boards and assy. It’s going to give “PCB + Assembly ” charges in minutes. Charges are using the prices of Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a certain supplier.
We know the value of quick delivery. The sooner the components are ordered, the sooner we’ll initiate circuit card fabrication. We carefully assess engineering inquiries and related components concerns with our customers in advance of starting up circuit card assemblage. The average time taken for turnkey PCB board assy is 14 days, and this can be further cut down in case there are no hard-to-locate components or perhaps documents problems.
For a prototype assy offer, please email the subsequent data files to sales@ :
Bill of Materials list
Quantity which is required
Our company are qualified to deal with the entire process, including the purchase of all the elements (PCB and parts), online order monitoring and their management, PC board assy, quality control and delivery.
Now We have experts to supply quick turn-around, prototype circuit card assembly with surface-mount (SMT), through-hole (THT) and mixed-technology components. Our efficient and fast prototyping service team are able to assemble circuit cards in about 1 day.
Small-quantity Circuit Card Assy
Fastbom allows for short-term circuit card assy services, as per your wants, with plants based in China to get the lower cost for our purchasers.
Small volume PCB Board Assy Services Integrate
Design for Testing
Design for Producing
Auto-routing and Hand-routing
Fastbom is a experienced, electronic contract manufacturer with a full attention to small-volume, turnkey, electronic circuit board assembly services. The turnkey service is comprised of Design for Manufacturing and Design for Testing services.
Design for Manufacturing Service
To prevent several engineering problems that may obstruct the production procedure , which may probably result in delivery setbacks, we utilize a Design for Manufacturing service which performs as a approach to sizing up the quality of the shopper’s engineering docs just like Gerber files, BOM, assy drawings, and circuit diagrams. Additionally, it will panel the circuit boards, examine your components list to check its accuracy prior to the elements being acquired, and propose a solder mask to attain high output rates. Fastbom has the capacity to bring price reductions to its customers as a result of incorporating its DFM service into its printed circuit board assemblage.
Design for Testing Service
To assist in your electronic circuit board testing activity and give recommendations on where you can place test points over your PCB , Fastbom makes use of a Design for Testing service. References relating to probe types, fixtures, and testing limitations are provided by this service. The DFT service will be sure that your testing needs, problem recognition processes, problem-solving instructions, and various other references are well-designed.
Pre-production Test Boards
To avoid the risks and excessive expense of reworking, Fastbom will originally make a small group of PCB boards and ship them to you for examination before making the whole order. On validation of an order for complete making, we will examine all produced boards, and affirm the ball grid array and the quality of the zero-lead element assembly via an X-ray inspection equipment. PC boards will never be distributed until every area of concern have been addressed.
Extra Ways to Decrease Your Expenses
Fastbom gets pleasure from nurturing tough friendships with its purchasers. We supply further cost benefits to our long-lasting purchasers by not demanding more fees for NRE and stencils on next orders. Moreover, we also pass around cost per component discounts to our buyers due to the fact we benefit from component providers who present Fastbom volume discounts. Our global distributor partnerships make it easy for us to get good quality parts at cheap rates. We make every effort to assure our shoppers acquire the best quality that a turnkey PCB service vendor will provide.
How You Can Have a Estimate
It’s possible to place a low-quantity order and obtain a PCB assembly quote. Just send your BOM listing and also Gerber files to us. We will respond swiftly.
Turn-key PWB Assy
Ever since its founding in the year 2001, FASTBOM has emerged as a trusted electronic contract manufacturer(ECM) to meet up with the need for fast turnkey PWB assemblage solutions.
Full and Limited Turn-key
Circuit Card Assemblage Solutions
Prototype or Production Taken
Bare Boards, Components & Assembly
Instant Online Quote
FASTBOM is great for providing complete turn-key and partial turnkey printed circuit board assy solutions. For full turnkey, we care for the whole process, including preparation of circuit boards, procurement of components, order tracking on the net, consistent monitoring of quality and also final assy. However, for partial turnkey, the consumer can offer the PCBs and a few components, and the left parts is going to be addressed by us.
How to receive a quote for Turn-key PCB board assembly solutions?
PC board Online Quote:
An Rapid PWB price can be quoted after choice of several options. Just click PWB price estimator to obtain a quick Quote for circuit board fabrication.
PCB Assemblage Quote:
This is an additional instant quote for the cost of labor for electronic circuit board assemblage. Click PWB Assemblage Quote to get an instant quote for Printed circuit assembly.
In order to get yourself a BOM price in One day, e-mail the BOM file to sales@. Don’t forget to encompass all particulars like quantities, reference designators, and producer name as well as component NO..
Our Assembly Capabilities:
Different kinds of Assembly
THD (Thru-Hole Device)
SMT (Surface-Mount Technology)
SMT & THD merged
Two sided SMT and THD assemblage
Order Quantity Approved
1 to 5,000 boards
Passives parts, smallest size 0201
Fine pitch to 8 Mils
BGA, uBGA, QFN, POP and Zero-Lead chips
Connectors and terminals
Tube and tray
Loose parts and bulk
circuit card sizes
Minimum size: 0.2″ x 0.2″ (5mm x 5mm)
Largest dimension: 15″ x 20″ (381mm x 508mm)
Slots and Cut-outs
Elaborate and Unusual
PCB board sort
Rigid FR-4 boards
Design data format
Gerber RS-274X, 274D, Eagle as well as AutoCAD’s DXF, DWG
BOM (List of materials) (.xls, .csv, . xlsx)
Centroid (Pick-N-Place / XY file)
Sales & help support
Real time chat at working time frame
Calculator webpage for printed circuit board and assembly
AOI (Known as: Automated Optical Inspection)
ICT (Referred to as: In-Circuit Test)
1 To 5 days for just circuit board assembly
10 -16 days for completely full turnkey PCB assembly
Low cost and Fast PC Board Parts Procurement
No handling fee
Global integrated circuit Sources
Printed Circuit Board Assembly Components
We have build a components sourcing and procurement panel to cope with the logistics and acquiring PC board assemblage components. It uses a quality-controlled, tried and true sourcing system which makes certain sleek electronic parts locating. It has allowed us to provide board assemblage solutions at the most inexpensive price in the worldwide, electronic contract manufacturing (ECM) field.
We buy electronic parts of good quality from solid sources and vendors which are able to provide the best value parts for our clients. In accordance with the buyer’s demand, furthermore, we will obtain components from manufacturers recommended by the buyer. We keep away from changing components or utilizing a vendor which isn’t acceptable to the purchaser. We have grown long-lasting friendships with the greater part of electronic component dealers e . g . Avnet, Digi-Key, Arrow Electronics, Farnell, Future Electronics, Newark, Samtec, Mouser Electronics,, . . .. Given that we acquire components in large volume, we can give attractive rates to our customers.
Hard-to-Obtain Parts Finding
We have the capability to get difficult-to-find, outdated, and unusually long lead-time parts. In the past, we have set up an extensive network of worldwide sources, that has made it simpler for us to procure ICs made in Japan,Korea,Taiwan,, and various nations across Asia. In the event that a substitute or cross-reference part is necessary, we seek the customer’s concur very first.
Lead-Times and Expenses
Almost all of the component orders can be done in approximately 5 to 7 days from the original order day. We utilize bar code and RFID labeling to boost the purchase and stock management procedures. Precise stock-in-hand details in our local storage facility can be obtained by using this kind of cutting edge automation systems. On top of that, we execute complete quality inspection for all the components before they are stored in warehouse.
Our complete and efficient sourcing system has allowed us to offer an bargain-priced service to our buyers without any handling rates. Our goal is to make circuit card manufacture and assembly our task, and make it possible for our customers to center on electronic engineering and circuit design and layout.
Check out the video clip down below to discover for yourself about this amazing assembly equipment which is well suited for any workshop environment.
Clearly Chipsetter has brought out a fresh desktop pick-and-place machine via the Kickstarter crowdfunding internet site for the exact purpose of gathering CAD $140,000 within the following month.
The Chipsetter desktop machine has actually been established to present creators, manufacturers and hobbyists with a reputable and very affordable desktop pick-and-place machine, which aids you to assemble your personal printed circuit board prototypes.
With your personal PCB assembly equipment you are going to be competent to get your designs to marketplace more rapidly, perhaps even fulfill small production runs.
Few elements of circuit board development are as monotonous as placing electronics components manually ,. Contractors can certainly assemble small batches, but will shell out 2 weeks to four weeks as well as $1000 on every design cycle.
Empowered by desktop 3D printing technology, we commenced to design and produce a helpful and cheap tool. We recognized that to be practical it would need to actually save you time and energy. To achieve that, our solution must be highly reliable, and we would need to clear up the setup time difficulty.
We started off this project after assembling numerous printed circuit boards within the last 10 years. Diminishing SMT device dimensions, along with new access to reasonable prototype PCB fabrication services shown we were developing more and more circuit boards than ever, and continuously enduring the anguish of manual assembly. Our investigation of obtainable solutions pointed out current desktop device was either high-priced, or unreliable. We wanted something much better, and we learned all of the electronics designers akin to us desired it as well. Therefore we decided to take action.
When other solutions have moved far from single tape feeders in favour of arrays of tape slots, a wide range of customers have complained at how difficult this has made it to set up and alter over jobs. We decided to follow an cheap feeder solution, which required our team to design an inexpensive easily-removed electronic feeder system from the beginning.
It is our desire to permit individuals who own the Chipsetter ONE to possess a adequate number of feeders to put an end to time wasted exchanging tape between feeders in a change-over. Chipsetter Tape Feeders can be easily loaded and unloaded from the Chipsetter ONE, which makes mechanical and electrical connections in just one quick movement.
Zentech lifts knowledge of circuit board design and contract manufacture with IDS transaction
Managers of contract manufacturing professional Zentech Assembly Inc. Windsor Mill, Md., are maximizing their company’s knowledge of PCB design and fast prototyping with their purchasing Interconnect Design Solutions (IDS) LLC in Mount Pleasant. Terms of the bargain weren’t unveiled.
IDS concentrates on PWB (printed wiring board) design, mechanical engineering, super fast prototyping, and contract fabrication. The business has wonderful understanding of printed wiring board and mechanical engineering consultation services for aerospace, motor vehicle, telecommunications, and electronic devices applications.
Zentech is an fast growing electronics agreement manufacturing agency which specializes in PCB construction, testing, and design solutions. The corporation usually serves the defense, aerospace, professional medical gear, production controls, computer, and telecommunications market sectors.
Last May, Zentech bought contract manufacturer Colonial Assembly and Design LLC in Fredericksburg, and the IDS transaction definitely adds to its engineering solutions skills.
“The investment in IDS, together with the May 2015 investment in Colonial Assembly and Design LLC and Zentech’s sound level of expertise, allows for exceptional engineering services capacity, with multiple Zentech design facilities at present purposefully located all the way through our most important Eastern Seaboard marketplace,” declares the CEO and president Matt Turpin.